3:00 PM - 3:15 PM
▲ [25p-E307-7] Fabrication and Characterization of Ultrahigh Strength Ni-TiO2 Composite Coatings Electroplated with Supercritical Carbon Dioxide Emulsified Electrolyte
Keywords:metal matrix composites, electroplating, supercritical carbon dioxide
Metal matrix composites (MMCs) are composite materials of which the physical and chemical properties are reinforced by allowing dispersion of nanoparticles into the metal matrix . Electroplating was proved as a reliable process for incorporating nanoparticles into matrix and enhanced the mechanical strength of metal matrix in microelectromechanical systems (MEMS) .In this work, Ni-TiO2 composite films were electroplated on Cu plates using Ni Watts bath-based electrolyte containing 30 g/L TiO2 nanoparticles. A constant current of 3 ASD was applied to the Cu electrode for 40 min with the assistance of SC-CO2 at 15MPa and 50°C. The amount of TiO2 in Ni-TiO2 composite films were evaluated by energy dispersive X-ray spectroscopy and the uniformity of TiO2 in the Ni matrix was quantified by coefficient of variation of Ti amount per unit area in the elemental mapping region of heatmap. The Vickers hardness of SC-CO2 assisted Ni-TiO2 was improved to 1167HV from that of conventional Ni-TiO2 (360HV). Micro-pillars in dimensions of 10 μm × 10 μm × 20 μm were fabricated from Ni-TiO2 with and without assistance of SC-CO2 for examining the mechanical properties of Ni-TiO2 composite films in micrometer-scale. Yield strength of the pillar fabricated from SC-CO2 assisted Ni-TiO2 was 3.37 GPa, which was proper for high strength applications in MEMS devices.