[SY-E5] Strong coupling of deformation and microstructure/microchemistry evolution in hot compression tests
When material deformation occurs at elevated temperatures, one has to take into account the simultaneous evolution of grain, sub-grain structure and microchemistry (dissolution and precipitation of phase particles). In the present work, we present current results on the implementation of a computational strong coupling scheme between material deformation and microchemistry/microstructure evolution. For this purpose, we introduce a Dyna2Micro Material Model, which is implemented into a Finite Element Code (LS-DYNA of LSTC) and allows a simultaneous calculation of the (sub)-grain structure and phase kinetics at every integration point and time step. Dynamic processes, such as, work hardening and recovery are calculated by using a dislocation based model (MD2 Model) implemented into a user defined subroutine, while the phase dissolution and precipitation is calculated by the thermo-kinetic software package MatCalc. Computational efficiency is realized by a new remote control feature implemented in MatCalc specially developed for this project as command interface between the user subroutine and a running MatCalc session. The simulations are checked by simulation of multi-step hot compression tests using a 3D axisymmetric cylindrical model of samples according to the experimental set up. For the material, we choose an Al-Cu-Mg alloy, where precipitation and dissolution of Al2Cu and Al2CuMg is considered. The whole simulation process from solidification, pre-heat treatment, deformation and post heat treatment is then controlled by the SProC (Smart Process Control) Toolkit.