[T1] Powder Production

[15P-T1-01] Preparation of NdFeB Powders by Gas Atomization

*C.-S. Chen¹, L.-S. Chou¹, Y.-H. Chou¹ (1.Industrial Technology Research Institute, Taiwan)

Keywords:NdFeB, gas atomization, magnets

In this study, gas atomization can be used to prepare spherical NdFeB powders or thin flakes. The SEM micrograph of the NdFeB powders can be seen that all of the alloy powders are spherical and had smooth surfaces. The median particle size distribution D₅₀ is about 25μm. The XRD of the thin NdFeB flakes are well indexed to the Nd₂Fe₁₄B phases with the prefer grain growth direction of the Nd₂Fe₁₄B phases. The NdFeB powders which prepared by gas atomization process can be potentially used for additive manufacturing applications. This study also demonstrated that well optimized gas atomization technique can be used to prepare highly oriented thin NdFeB flakes without using traditional strip-casting process.